Borehole archives commonly contain core tray photographs and corresponding digital log reports, but no native pixel-level crack annotations. We investigate two complementary approaches for extracting defect-spacing information from these archives. First, structured spacing categories recovered from the report text layer provide weak interval-level labels for classification. A DINO encoder trained on unlabeled core crops supplies domain-specific representations, and a manually verified subset is used to identify label inconsistencies. Second, we manually annotate 5,087 extracted core-row images and evaluate fully supervised crack-segmentation models. Our gated U-Net combines PiDiNet edge maps with Mask R-CNN masks through a learned spatial gating mechanism. This configuration achieves an F1 score of 0.860 and a crack-class IoU of 0.754, the highest result among the evaluated segmentation configurations. Deterministic post-processing converts predicted crack locations into defect-spacing categories. Separate rule-based branches estimate core-relative bedding angles and lithological color descriptors; their predictions agree with log-report references on 75.4% and 84.7% of 1,200 evaluated images, respectively. Because these references are extracted from existing reports, the reported values measure agreement with recorded geological observations rather than independent physical accuracy. The resulting framework combines report-derived weak supervision for spacing classification with fully supervised segmentation for image-based crack localization.
In multimodal crack segmentation for industrial facilities, the key challenge is preventing missing modalities from degrading pixel-level performance while maintaining low computational cost. Existing methods struggle to address semantic degradation caused by missing modalities. We propose Compass, a lightweight network for robust crack segmentation under arbitrary missing modalities. Compass comprises Degradation Simulation Distillation (DSD), Needle Block, and Evidential Topology-Preserving Fusion (ETPF). DSD constructs a degradation simulation stream that mimics more severe missing conditions and performs reciprocal distillation with the original stream, decoupling complete perception from degradation adaptation. Within DSD, Feature-Aware Prototype Transmitter (FAPT) performs modality agnostic prototype-guided feature completion to maintain semantic integrity under incomplete modality conditions. As a lightweight backbone, Needle injects crack-direction cues into WKV modulation and combines connectivity-aware gating with anisotropic context probing for structure-aware modeling. ETPF fuses multimodal features via Dempster-Shafer evidential combination with uncertainty-gated decoding, preserving crack topology while suppressing unreliable features. Experiments on three datasets demonstrate state-of-the-art (SOTA) performance under diverse missing modality scenarios. Even with 90\% depth modality missing on CrackDepth, Compass achieves F1 of 0.8216 and mIoU of 0.8434 with only 2.58M parameters. The code is available at https://github.com/Karl1109/Compass.
Crack segmentation is essential for infrastructure inspection and structural health assessment, but existing high-performance methods typically require task-specific pixel-level annotations and training. Text-promptable vision foundation models enable zero-shot deployment, yet their final mask proposals are poorly suited to thin, fragmented, and low-contrast cracks, whose evidence may be suppressed, truncated, or over-expanded during mask generation. We find that language-conditioned semantic responses within the SAM3 decoder preserve more continuous and complete crack evidence than its final masks. Based on this observation, we propose Semantic-Edge Response Decoding (SERD), which interprets internal responses as a dense crack-likelihood field, calibrates them with a lightweight edge prior, and generates crack masks using a unified global threshold, without annotation or fine-tuning. Experiments on six public datasets show that SERD consistently improves over native SAM3 and outperforms the compared zero-shot and open-vocabulary segmentation methods, achieving an average Crack IoU of 61.14\%, 4.63 points higher than SAM3. Further analyses show that most gains arise from directly decoding internal semantic responses, while edge calibration improves structural recovery and false-positive control without increasing end-to-end inference overhead. These results suggest that, for thin and non-compact targets, internal continuous responses can provide a more transferable interface than the final masks of foundation models. Code is available at: https://github.com/xauat-liushipeng/SERD
Reliable crack assessment requires not only accurate pixel-level masks but also connected crack geometry and confidence estimates that remain stable under domain shift. However, existing segmentation models can achieve high overlap scores while fragmenting cracks, missing fine branches, and providing no calibrated uncertainty. To address this gap, this paper proposes CrackGeoFM, a multi-task framework that combines a frozen visual foundation backbone with crack-specific adaptation for mask prediction, skeleton reconstruction, and uncertainty estimation. The framework integrates a Frequency-Guided Crack Enhancement Module (FCEM) to enhance high-frequency crack cues, a Crack-Domain Feature Adaptation Module (CFAM) to adapt frozen backbone features to crack-domain patterns, and a Structure-Aware Multi-Task Decoder (SMTD) to jointly decode masks, skeletons, and uncertainty. Across 20 crack datasets, CrackGeoFM achieves state-of-the-art segmentation, improved topology preservation, calibrated uncertainty, and effective few-shot adaptation with only five labeled images. These results support reliable, generalizable, and engineering-oriented crack analysis for infrastructure assessment.
Real-time crack segmentation is vital for structural health monitoring but is plagued by aleatoric uncertainties arising from varying lighting, blur, and texture ambiguity. Current uncertainty-aware approaches typically treat uncertainty estimation as a passive endpoint for post-hoc analysis, failing to close the loop by feeding this information back to refine feature representations. We contend that independent pixel-wise heteroscedastic modeling is uniquely suited for crack segmentation, as cracks are defined by fine-grained local gradients rather than the global semantic coherence relied upon in general object segmentation. However, this approach suffers from a structural optimization pathology: high predicted variance attenuates loss gradients, effectively causing the model to ignore difficult samples and under-fit complex boundaries. To address these challenges, we propose UnGAP, a novel framework that establishes a closed-loop mechanism between uncertainty estimation and feature learning. Central to our approach is the Uncertainty-Prompted Feature Modulator (UPFM), which treats aleatoric uncertainty as an active visual prompt rather than a mere output. UPFM dynamically calibrates feature distributions through pixel-wise affine transformations. Crucially, this mechanism mitigates the heteroscedastic pathology by transforming high variance, which would otherwise indicate gradient suppression, into a constructive signal for stronger feature rectification in ambiguous regions. Additionally, a boundary-aware detection head is introduced to further constrain prediction precision. Extensive experiments demonstrate that UnGAP balances superior segmentation accuracy with real-time inference speed, effectively validating the benefit of transforming uncertainty from a passive metric into an active calibration tool.