Quality control during printed circuit board (PCB) assembly is a critical step in ensuring reliable electronic products. Detecting misaligned pins during or after pin insertion remains a particularly challenging inspection task. This paper presents an automated defect detection method for identifying incorrectly inserted pins on PCBs. The proposed pipeline combines semantic segmentation using a U-Net architecture with contour-based feature extraction and logistic regression for board-level pass/fail classification. Segmentation masks are used to derive contour representations of individual pins, from which board-level features -such as average contour size- are extracted and used to train a logistic regression classifier. We evaluate the method on two datasets: an industrial collection of real-world PCB images, and a publicly available PCB pin-inspection dataset with substantially different visual characteristics. To assess the effectiveness of the proposed approach, a comparison against PatchCore, an anomaly detection technique new to be applied to pin inspection, as well as instance segmentation-based pin detection is made. The developed method achieved Area Under the Receiver Operating Characteristic Curve (ROC-AUC) values of 0.990 on a random test set split from the industrial data and 1.000 on the public dataset indicating strong separation between pass and fail boards. The results indicate that the proposed approach is a promising candidate for automated pin inspection in industrial environments and achieves strong performance on datasets with substantially different visual characteristics after dataset-specific training.
Ray Wai Man Kong, Ding Ning, Theodore Ho Tin Kongcs.CV cs.RO
The garment manufacturing industry is under increasing pressure to improve product quality, reduce costs, and accelerate digital transformation toward Industry 4.0. One of the most challenging quality-control activities is sewing-line inspection, where defects such as broken stitches and skipped stitches are difficult to detect consistently through manual inspection. Human-based inspection is often affected by fatigue, subjective judgement, and inconsistent performance, resulting in defect leakage, rework, and reduced production efficiency. This study presents the development and validation of an Artificial Intelligence (AI)-based visual inspection system for garment sewing-line quality control. The system utilizes Convolutional Neural Networks (CNNs) to detect sewing defects and was initially trained using black fabric and black sewing thread samples. Experimental testing was conducted on black, red, dark green, light blue, silver, and fluorescent yellow fabrics. The results demonstrated successful detection of jump sewing-line defects on black, red, and dark green materials, while performance limitations were observed for broken sewing-line defects and fabrics with significantly different visual characteristics, including light blue, silver, and fluorescent yellow colours. These findings indicate that model accuracy is strongly influenced by the diversity of training data and the ability to generalize across different fabric and thread colours.
Shah Imran Ahsan Chowdhury, Kazi Jihadur Rashid, Rajsree Das Tuli +2cs.CV
Deep learning-based building footprint extraction from high-resolution imagery often produces topologically inconsistent vectors unfit for direct GIS database ingestion. To address this, we present a multidomain GeoAI quality control framework that automates error detection to systematically purify vector footprint databases. Candidate footprints were generated across five UAV survey sites in Bangladesh using U-Net (ResNet-34) and SAM-LoRA (ViT-B). The extracted raster masks were vectorized, geometrically regularized, and consolidated under a spatial-exclusivity constraint to eliminate duplicate representations. We used twenty-four predictors capturing geometric, spatial-contextual, and raster-derived spectral and texture properties. Machine Learning (ML) classifiers were trained on a development partition (Sites B-D) and rigorously validated on a spatially independent test set (Site E) excluded from hyperparameter tuning and class balancing. The experimental results demonstrate that geometric and spatial-contextual predictors using Decision Tree (DT) provide the most effective discriminatory evidence for identifying object-level boundary deformations. DT achieved an accuracy of 95.31%, an F1-score of 91.06%, and a Matthews correlation coefficient (MCC) of 0.880 on the unseen testing site. At the database level, this framework successfully identified 87.34% of erroneous footprints while maintaining 98.31% of acceptable structures, reducing the residual error proportion from 27.32% to 4.62% and improving final database purity to 95.38%. This translates into a relative error reduction of 83.09%. The findings indicate that post-segmentation object-level ML provides a highly transferable, robust mechanism for automated quality assurance in production-ready geographic information system (GIS) workflows.
Recent image generators can synthesize convincing human-centric images, yet producing a useful collection remains different from producing a single successful image. A human-centric dataset must cover varied people and contexts, avoid implausible attribute combinations, preserve an everyday photographic character, and expose quality-control decisions at scale. We present Poplar, a reproducible Specify--Render--Inspect pipeline for human-centric image dataset synthesis. Specify samples structured attributes under commonsense constraints and verbalizes them as photography-oriented prompts. Render uses a realism-adapted image generator across composition-aware aspect ratios and retries obvious technical failures. Inspect applies a single structured vision--language review to each candidate, preserving the original prompt while rejecting intrinsic image defects or material prompt mismatches. Using Poplar, we construct Poplar-9K: 9,401 curated human-centric image--text pairs retained from 11,765 reviewed candidates (79.9\% acceptance). We release the dataset together with the pipeline, configurations, immutable generation prompts, and auditable inspection records as a compact resource for building customizable human-centric collections.
Aniket Sakpal, Yang Jiang, Rouzbeh Davoudi +2cs.CV cs.AI
AI-generated video is increasingly used across marketing, product storytelling, and creative workflows, yet automated; high-precision quality control remains a major constraint to scaling production. We present HALLELUAI, an end-to-end system that moderates and regenerates image-to-video outputs to meet expert-level creative standards and deliver ultra-realistic videos with consistent end-user quality of experience (QoE) at scale. The system integrates a video moderation module that evaluates frame-level aesthetics, temporal motion fidelity, and fine-grained hallucination risks relative to the source image, with an agentic regeneration module that iteratively fixes failures through prompt refinement, controlled camera adjustments, targeted model or image switching, and structured retry strategies. The moderation logic is aligned with domain-specific creative guidelines and produces granular, machine-actionable feedback that directly drives regeneration. In human-in-the-loop evaluations with creative experts, HALLELUAI shows strong alignment and reliably outputs ultra-realistic, production-grade videos suitable for product and marketing placements at scale. This framework advances trustworthy AI generated video content by enforcing visual realism, brand safety, and strict input-image fidelity while enabling image-to-video generation at scale.
In the production process of network cables, ensuring the correct color sequence of wire pairs inside the standard connector plays a critical role in the final performance of the cable, as any misplacement or color-ordering error can lead to defective products and impose significant costs. Traditional inspection methods based on visual examination through digital microscopes are typically time-consuming, tedious, and prone to human error. In this study, an intelligent system based on the twelfth version of the YOLO1 object detection model was developed to identify the position and verify the correct color sequence of wires in patch cords. The dataset used consisted of 2,500 images captured from microscopic views of network connectors, which were divided into 70% for training, 15% for validation, and 15% for testing. The proposed model, leveraging a single-stage architecture and attention mechanisms during learning, achieved highly accurate wire detection with approximately 98% precision. Additionally, the overall mean accuracy, classification precision, and recall were around 95%, 99%, and 98%, respectively. The results demonstrate that this system can reliably and in real time verify the correctness of wire color sequencing on the production line without the need for human intervention, thereby reducing human error and enhancing efficiency in the manufacturing process.