A Deep Learning-Based Stacking Ensemble Framework for Turbofan Engine Remaining Useful Life Prediction

This study proposes a two-level stacking ensemble framework for Remaining Useful Life (RUL) prediction of turbofan engines, evaluated on the NASA C-MAPSS benchmark using the FD001 and FD003 subsets. The framework integrates four heterogeneous deep learning base learners: Long Short-Term Memory (LSTM), Convolutional Neural Network (CNN), CNN-LSTM, and CNN-GRU, whose out-of-fold predictions are combined by an XGBoost meta-learner to capture complex degradation patterns while mitigating individual model biases. Comprehensive experiments demonstrate that the stacking ensemble achieves superior predictive performance, with Root Mean Square Error (RMSE) of 9.989 and 8.613, Mean Absolute Error (MAE) of 7.081 and 5.195, and R-squared values of 0.899 and 0.906 for FD001 and FD003, respectively. Compared to the best-reported baseline (TCAT: RMSE 11.12 and 11.02), the proposed method achieves RMSE reductions of 10.2 percent and 21.8 percent for FD001 and FD003, respectively. Feature correlation analysis, residual diagnostics, and training convergence curves validate the model's robustness. These findings underscore the efficacy of stacking ensemble methods for prognostics and health management in safety-critical aerospace applications.

CruiseBench: A Real-Flight-Aligned N-CMAPSS Benchmark for Engine RUL Prediction

Remaining useful life (RUL) prediction estimates how long an engine can continue safe operation and is central to maintenance planning. N-CMAPSS extends C-MAPSS by simulating run-to-failure aero-engine trajectories using recorded real-flight profiles and retaining complete within-flight time series rather than cycle-level snapshots. However, this added realism reduces evaluation control because full-flight records increase data volume and entangle degradation cues with operating-regime variation, complicating preprocessing choices and direct comparisons of RUL modeling performance. To mitigate this issue, this paper proposes CruiseBench, a cruise-stage RUL benchmark derived from N-CMAPSS. It introduces CPM-N-CMAPSS (Cruising-Period Mask for N-CMAPSS), a mask artifact that stores cycle-local cruising intervals identified by the common-altitude method for the nine accessible subdatasets. CruiseBench applies a fixed protocol to the masked rows, using scenario descriptors and measured sensors as inputs while excluding virtual sensors, health parameters, and auxiliary metadata from the feature tensor, preserving native-resolution windows, and applying dataset-wise RUL caps. Experiments with LSTM, GRU, TCN, and TSMixer provide baseline results for this setting. Under CruiseBench-eta5-W256-S10, TSMixer obtains the lowest average RMSE, $3.4\pm1.71$, and Saxena score, $(2.50\pm2.99)\times 10^{4}$. Ablation studies show that flight-stage selection, temporal downscaling method, and RUL-cap threshold affect reported results. With its fixed cruise-stage protocol, CruiseBench provides a reproducible sub-benchmark for controlled RUL model comparison and CPM-N-CMAPSS provides a stage-specific data foundation for future transfer-learning and domain-adaptation studies.

A Novel Preprocessing-Driven Approach to Remaining Useful Life (RUL) Prediction Using Temporal Convolutional Networks (TCN)

Accurate prediction of Remaining Useful Life (RUL) in aero-engines is vital for predictive maintenance, improved operational reliability, and reduced lifecycle costs. While deep learning approaches have demonstrated strong potential in this area, most existing methods focus primarily on model architecture design and treat input features uniformly, often neglecting the influence of data preprocessing. In this work, we propose a novel preprocessing pipeline that enhances RUL prediction by improving data quality and temporal representation before model training. Our approach leverages complete temporal sequences and generates RUL estimates at each timestep, enabling the model to capture fine-grained degradation dynamics and deliver continuous prognostic insights throughout the engine's operational life. To validate the effectiveness of the proposed pipeline, we conduct experiments on the NASA C-MAPSS dataset. Comparative evaluations against a suite of state-of-the-art neural models including CNN, RNN, LSTM, DCNN, TCN, BiGRU-TSAM, AGCNN, and ATCN, demonstrate that our approach consistently achieves superior accuracy and robustness in aero-engine RUL prediction. These results highlight the critical role of preprocessing in maximizing the effectiveness of neural prognostic models.