Privacy-Preserving Industrial Ergonomics: mmWave-Based Automated REBA Scoring and Pose Estimation

Work-related Musculoskeletal Disorders (WMSDs) require continuous ergonomic assessments. While Rapid Entire Body Assessment (REBA) is a gold-standard observation tool, manual monitoring is labor-intensive, and vision-based automation leads to privacy concerns. This paper proposes a novel end-to-end multi-task learning framework for privacy-preserving ergonomic assessment using millimetre-wave (mmWave) radar. A spatio-temporal backbone reconstructs 3D human skeletons, which serves as the biomechanical foundation for a subsequent regression head to generate REBA risk scores. To overcome the sparsity of radar point clouds, we utilise a multi-objective loss function incorporating biomechanical limits and temporal smoothness constraints. Furthermore, we implement an oversampling strategy to address the imbalance of high-risk postures in existing datasets. Experimental results on MMFi dataset demonstrate that our framework achieves a Categorical Accuracy of 77.78% and real-time performance with an inference latency of 5.70 ms. Our method reaches a High-risk REBA MAE of 0.93, which significantly outperforms both direct regression and two-stage pipelines in high-risk scenarios, providing a robust solution for non-invasive industrial ergonomic assessment.

A Machine Learning Framework for Real-Time Personalized Ergonomic Pose Analysis

This paper introduces a new methodology for real-time prediction of ergonomic and non-ergonomic human poses using volumetric video data in three dimensions. Although the methodology was designed for ergonomic assessments, it can be adapted to other applications requiring real-time analysis of human posture. One aspect that makes this system stand out is its ability to analyze 3D point clouds during the assessment, enabling computation from multiple angles. This overcomes a critical limitation of cameras which provide often a fixed viewpoint, thereby restricting the data available for a thorough postural evaluation, especially when occlusions occur. The system continuously and automatically performs pose inference using the chosen perspective on the real-time streaming data; however, only the poses manually selected and labeled by the user are used to train the personalized deep learning classifier. The methodology has been refined through a case study in which RGB-D cameras captured subjects performing load-lifting tasks, enabling real-time skeletal labeling. The model was trained on this data and, following the training phase, performs inference on new streaming data in real time. This research offers a scalable and pragmatic approach for real-time ergonomic evaluation by combining state-of-the-art 3D data technologies and traditional 2D pose estimation algorithms. It addresses the increasing need for safety and health monitoring in workplace environments, marking a notable contribution to the domain.