Industrial device commissioning requires engineers to manually extract hundreds of protocol-specific parameters from heterogeneous PDF manuals and transcribe them into supervisory control systems, a time-intensive, error-prone workflow. This paper presents SysName, a production-oriented pipeline that automates device configuration end-to-end for Modbus RTU, OPC-UA, Profibus DP, and CANopen. It builds a hybrid dense-sparse retrieval index augmented by an ontology graph derived from ECLASS, AAS, and SOSA/SSN, using a BGE-M3 encoder with a cross-encoder reranker to surface relevant manual passages. A local LLM (T=0.1) generates ontology-aligned JSON-LD configurations via protocol-specific prompts and a four-step repair pipeline. A two-stage abstention gate, combining a reranker-score threshold and an IRI resolution ratio, blocks unsafe LLM invocations and filters low-coverage configurations before SHACL validation. On a gold set of 28 field-level queries, the hybrid retriever reaches 0.96 HitRate@10, and the reranker raises MRR@10 from 0.56 to 0.63 with perfect score separation for abstention. The generator attains field-level F1=0.87 with exact match on 9 of 12 runs. End-to-end runs on an H100 GPU complete in 2.6-6.6s per device with zero unsafe writes and zero silent failures on a five-device benchmark; every unsuccessful run is flagged by abstention or deployment verification. Component-wise evaluation localises the single systematic failure to OPC-UA generation, invisible to end-to-end metrics alone. A case study commissions a physics-simulated Universal Robots UR5e robot from unmodified vendor documentation (254-page manual, 8-page register list, 496 chunks), reaching field-level F1=1.0 over three runs with read-back and joint-consistency verification. An ablation study and comparison with five industrial-LLM systems complete the analysis.
Matteo Bortolon, Andrea Caraffa, Alice Fasoli +1cs.CV cs.RO
The transition toward high-mix low-volume manufacturing demands flexibility in robotic manipulation. However, conventional vision systems remain a bottleneck, requiring extensive data collection and model retraining whenever a new object is introduced to the production line. To overcome this rigidity, we present xperception, a zero-shot 6D pose estimation technology that eliminates the need for object-specific fine-tuning and laborious data annotation. By directly utilizing typical CAD models and integrating the rich semantic features of foundation models (e.g. DINOv2, GeDi), xperception achieves millimeter-accurate 6D pose estimation. xperception showed robustness against severe occlusions in industrial tasks like bin picking and is engineered for deployment on industrial edge hardware, such as NVIDIA Jetson Thor. Validated at a TRL of 6, the core methodology behind xperception is based on the FreeZe algorithm, which won the international BOP Challenge 2024, paving the way for scalable, plug-and-play robotic automation in unstructured high-mix low-volume manufacturing industries.
Industrial automation is being transformed by digitalization and the increasing use of cyber-physical systems. Modern production environments require greater adaptability, faster reconfiguration, and more intuitive human-machine interaction. However, traditional rule-based systems rely on fixed logic and cannot autonomously adapt to changing conditions. Consequently, current automation systems lack a systematic approach for integrating adaptive and generalizable reasoning capabilities for interpreting, planning, and executing user tasks across dynamic environments and heterogeneous components. This dissertation proposes a three-layer framework that integrates large language models (LLMs), digital twins, and automation systems into an autonomous system. Autonomy is defined as a design property assigned to system components and enabled through LLM-based reasoning to achieve adaptive, goal-oriented behavior. The Task-Process-Service-Resource (TPSR) model is introduced to transform user tasks into executable processes. Four LLM roles are identified: process orchestration, service matching, digital resource generation, and agent-as-a-service. Five peer-reviewed studies develop and refine these concepts using the design science research methodology. Case studies and prototypes demonstrate adaptive task planning, event-driven control, simulation-based parameterization, and digital model generation. Results show high task executability, command correctness, and content-generation accuracy while reducing manual effort. The framework enables the integration of LLM-based reasoning into industrial automation systems and improves adaptability and usability. Limitations include dependence on accurate digital representations, the computational demands of LLMs, and the need for human intervention in safety-critical situations.
Vincent Henkel, Felix Gehlhoff, David Kube +13cs.AI
Foundation models, particularly large language models, are increasingly integrated into agent architectures for industrial tasks such as decision support, process monitoring, and engineering automation. Yet evidence on their purposes, capabilities, and limitations remains fragmented across domains. This work examines how mature foundation-model-based agent systems are in industrial contexts, how their functional profile differs from conventional agent systems, and which limitations persist. A systematic literature survey following the PRISMA 2020 guideline is presented, screening 2,341 publications and synthesising a corpus of 88 publications through a structured coding scheme. The results show that reported systems are predominantly at prototype and early validation stages (75.0% at TRL 4-6), with deployment-oriented evidence remaining rare (9.1%). Operational goals are most frequently positioned in user assistance, monitoring, and process optimisation, while conventional production-control purposes such as planning and scheduling are less prominent. Compared with an established baseline for industrial agent systems, the capability profile reveals substantial gains in human interaction (+37%) and dealing with uncertainty (+35%), but a pronounced deficit in negotiation (-39%). The most widely reported limitations concern lack of generalization, hallucination and output instability, data scarcity, and inference latency. A working definition of foundation-model-based industrial agents is also proposed, bridging conventional agent theory, automation-engineering standards, and the foundation-model paradigm.