This paper addresses the issue of self-intersecting trajectories (in phase space) in industrial reduced-order modeling and proposes the Latent-Augmented Neural Ordinary Differential Equations (LA-NODEs) framework. From the perspective of artificial intelligence, the proposed method augments conventional neural ordinary differential equations to enhance model expressiveness, enabling the representation of conflicting vector fields that may arise in reduced-order systems, thereby improving learning accuracy. Through theoretical analysis, the underlying mechanism of the framework is established, and a condition for determining the minimum required augmentation dimension is derived. From the perspective of engineering applications, the effectiveness of the proposed method is validated on the reduced-order system of two representative industrial models, namely an interior permanent magnet synchronous motor (IPMSM) drive and a distributed energy system (DES). Experimental results demonstrate that the proposed method can recover system features that are difficult to capture using conventional approaches and achieve superior performance in terms of prediction accuracy and modeling fidelity, thereby providing an effective approach for high-precision data-driven modeling of complex industrial systems.
Industrial time-series signals, such as turbine temperature and rotational speed in aero-engines, are essential for monitoring the health and operational status of complex dynamical systems. However, collecting such data is often limited by harsh environments (e.g., high temperature and high pressure) and the high cost of experimental testing. To address this challenge, we introduce PhysDGM, a stepwise physics-embedded diffusion generative model for synthesizing time-series data that are consistent with the underlying physical laws of dynamical systems. PhysDGM embeds physical laws directly into each reverse diffusion step of the generative process, ensuring trajectory-level physical consistency, rather than enforcing constraints only at the final output. A large-scale AI-synthetic dataset (4.4 million samples, 20x scale-up) constructed by PhysDGM demonstrates strong fidelity across 34 datasets spanning turbofan engines, aero-engines, batteries, and chemical processes. After incorporating the synthetic data, the downstream task performance substantially surpassed that using real data alone by 48% for remaining useful life prediction, 15% for health indicator estimation, 22% for state-of-health assessment, and 20% for fault diagnosis. Moreover, it requires 10-20x less training data than existing approaches, substantially reducing the high cost of data collection in dynamical systems. We further demonstrate PhysDGM's potential in identifying early-stage faults in aero-engines by incorporating AI-synthesized data. In summary, PhysDGM provides a solid foundation for generating physically consistent industrial time-series, paving the way for expanding physics-guided AI into diverse data-scarce environments, including both industrial machinery and complex chemical reaction dynamics.
Sena Ozgunay, Louise Travé-Massuyès, Jean-Michel Loubes +1cs.AI
Industrial processes are complex systems composed of multiple interacting sensors that generate multivariate time series (MTS). Detecting anomalies in such systems is critical for reliability and safety, yet understanding their origin is equally important. Existing Graph Neural Network (GNN)based methods for anomaly detection primarily focus on sensor-level deviations and either attribute anomalies directly to the deviating sensors. When diagnosis is attempted, generally, the most deviated sensor is identified as a root cause of a system fault. However, in many industrial systems, anomalies do not arise from faulty sensors but from disruptions in the influences governing the system dynamics. We propose an explainable GNN-based anomaly detection framework that shifts the perspective from sensor-level anomalies to component-level diagnosis, hypothesizing that anomalous measurements are symptoms of altered inter-sensor influences. Experiments show that the method effectively identifies and prioritizes the true faulty components, providing interpretable insights into system failures.
Dhiraj Neupane, Mohamed Reda Bouadjenek, Richard Dazeley +1cs.AI
Unsupervised fault detection in industrial systems is dominated by reconstruction based methods that monitor individual sensor marginal distributions. This misses coupling faults, where the physical relationship between sensor groups breaks while marginal statistics remain normal. Such faults evade marginal monitoring and persist as latent failures, with direct consequences for system reliability and safety. We propose CMR-Mamba (Causal Mechanism Representation Mamba), which trains per domain Mamba state-space encoders on healthy data. A causal cross-modal predictor regularises these encoders so that the effect-channel manifold reflects the normal cause-to-effect coupling. Anomalies are scored by k-nearest-neighbour (kNN) distance on this manifold or by the mechanism residual between the observed and the causally predicted effect embedding. We evaluate CMR-Mamba on electromechanical (Paderborn bearings), hydraulic (ZeMA) and cyber-physical (SWaT) coupling-fault domains. Ablations establish two findings. First, k-NN manifold scoring, rather than the encoder family, is the dominant source of gain over reconstruction-error scoring, improving baselines by up to 0.42 AUROC and exceeding the gain from causal regularisation. Second, aggregate AUROC is saturated by easy faults that any strong method solves, so the methods separate only on the low-separability subset. There CMR-Mamba leads the evaluated baselines on Paderborn artificial defects and on SWaT stealthy attacks, which keep every sensor inside its normal range and which marginal methods detect only at chance. CMR-Mamba therefore offers an interpretable and consistently competitive approach to coupling-fault detection across mechanical, hydraulic and cyber-physical systems. Code and data are available at https://anonymous.4open.science/status/CMR_Mamba_MFD_1177.
Diagnosing the root cause of anomalies is essential for safe industrial operation. Despite extensive sensor instrumentation, formulating hypotheses and gathering evidence remains a manual process, creating a major operational bottleneck. While existing data-driven approaches aim to automate this, two critical limitations restrict their deployment: their operate as black boxes unable to justify their diagnosis, and they require scarce labeled examples of faulty operation. To address this gap, we introduce AgentRCA, a zero-shot agentic framework for evidence-grounded root cause analysis. Rather than learning fault-specific mappings, AgentRCA performs inference-time reasoning by combining a data-driven digital twin (modeling normal system dynamics) with a tool-augmented large language model. The agent iteratively gathers statistical evidence, evaluates competing hypotheses, and identifies the physical fault that best explains the observed behavior. Evaluated on a real-world multiphase-flow facility and a large-scale chemical plant, AgentRCA achieves diagnostic performance competitive with fully supervised baselines without relying on fault-specific training. Crucially, it produces transparent reasoning traces that explicitly link observed symptoms to their underlying physical causes. These results establish autonomous hypothesis-driven reasoning as a practical foundation for scalable industrial root cause analysis.
Artan Markaj, Raphael Höfer, Felix Gehlhoffcs.AI cs.MA
Modern industrial environments increasingly run many autonomous subsystems at once - schedulers, energy managers, vehicle fleets - each pursuing its own goals while sharing the same physical resources. Because high-level human intentions are translated into low-level control logic and then discarded, no running component can tell whether it is still doing what was actually intended, and goal conflicts surface only after they have caused a missed target or a shutdown. We propose the Intention Abstraction Layer (IAL), a domainagnostic middleware that represents intentions as first-class, persistent, and explainable runtime objects: a large language model grounded in a formal OWL ontology parses naturallanguage goals into structured intentions, a consistency monitor detects conflicts at registration time, before execution, and a transparency module explains them in natural language. We report a first proof of concept in which two autonomous agents register conflicting production and energy intentions, and the IAL flags and explains the conflict before it reaches the execution layer. The result is a mechanism that shifts behavioral assurance for cooperating autonomous systems from post-hoc failure analysis to pre-execution, intention-level checking.
The operational integrity of complex industrial systems relies on precise anomaly detection and diagnosis. The vast majority of existing methods narrowly focus on capturing temporal similarities of representations, often overlooking the disruption of internal causal relationships, which characterizes system failures and latent anomalies. In this paper, we propose a novel framework (CAAD) that reframes anomaly detection as the continuous verification of Granger causality consistency through exogenous variables. Specifically, the CAAD framework models exogenous time-series variables as residuals, identifying anomalies as significant deviations caused by external interventions. The proposed framework leverages multi-scale alignment to internalize system dynamics and utilizes a gradient-based matrix to monitor internal causal relationship breakdowns. By quantifying causal deviations of both dynamic evolution and relational topology, the CAAD is able to capture subtle causal shifts to achieve precise anomaly detection. Extensive experiments on real-world industrial datasets demonstrate that the CAAD achieves high-precision anomaly detection, outperforming most state-of-the-art baselines.
Industrial Internet systems face increasing threats from sophisticated industrial control system (ICS) attacks, resulting in critical safety incidents. However, existing tools exhibit limited effectiveness in real-time anomaly detection due to the complex dependencies among sensors and actuators. To tackle this, we present IstGPT, the first industrial anomaly detection tool based on LLMs and graph learning to provide real-time protection against a wide range of ICS attacks. IstGPT achieves fine-grained and precise modeling on spatial-temporal dependencies in industrial cyber-physical systems. It first leverages industrial multi-modal knowledge, including operational data, technical documents, and system diagrams, to extract sensor-actuator dependency graphs via multi-stage prompt engineering. Then, LLM-Optimation iteratively refines the graph based on node accuracy, edge consistency, and logical coherence. Finally, IstGPT integrated improved graph neural networks with an encoder-decoder architecture to detect anomalies via reconstruction errors. We evaluate IstGPT against 12 state-of-the-art baselines on 9 datasets, including 2 public, 6 simulated, and a real-world robotic arm dataset. IstGPT achieves the best F1-scores and eTaF1 (a newer time-aware metric) across nine datasets. We further discuss the feasibility of deploying IstGPT in real-world industrial scenarios.