Image-based reconstruction aims to recover three-dimensional geometry from images. Recent advances have enabled the recovery of visually detailed models, yet their representations are not well-suited for numerical simulation. Simulation frameworks typically require explicit, watertight, and smooth geometries to ensure numerical robustness and accuracy, properties that surfaces extracted from image-based reconstructions lack. We propose FORGE-SIM, a method to directly reconstruct a multi-patch B-spline boundary representation from sparse posed RGB images without manual intervention. By optimizing the spline representation itself, our approach produces compact, smooth, and watertight geometries that are natively compatible with both Computer Aided Design and simulation workflows. Additionally, we introduce a strategy to project observation-derived fields, such as a thermal state and semantic information, onto the reconstructed models in the same spline basis, enabling immediate use in simulation. We demonstrate that the obtained models are of sufficiently high quality to enable thermal simulation and modal analysis. By unifying image-based reconstruction and simulation-ready modeling within a single optimization framework, this work removes a long-standing barrier between computer vision and numerical analysis. We anticipate that it will enable new workflows for simulation-driven design, inspection, and digital twin applications.
We present a novel isogeometric deep learning method, termed SplineNet, for the seamless design and analysis of shell structures with complex geometries. The proposed approach is built upon watertight spline representations, e.g., analysis-suitable unstructured T-splines, and features exact geometric descriptions of Computer-Aided Design (CAD) models in neural networks. Bézier extraction is used to build the network architecture, where Bernstein polynomials serve as the nonlinear activation functions. SplineNet can be applied in a data-free or data-driven way. In the data-free case, energy-based formulations can be naturally incorporated as loss terms, which fulfill the need of Computer-Aided Engineering (CAE) and can be accurately calculated. In particular, the Kirchhoff--Love (KL) model is adopted to solve for the mechanical behaviors of shell structures. This way, CAD and CAE can be tightly integrated in a deep neural network without the time-consuming model/data exchange process. In the data-driven case, SplineNet can be used as the trunk net of Deep Operator Networks (DeepONet) to provide interpretability. Given such a trained network and unseen input data, results can be immediately obtained without retraining the network or repeatedly performing the traditional workflow for analysis. In the end, a variety of numerical examples are studied to demonstrate the effectiveness of the proposed method, especially when real-world complex geometries are involved.