Deep Vision in Smart Manufacturing: MODERN Framework for Intelligent Quality Monitoring and Diagnosis

Smart manufacturing processes are often installed with a large number of sensors, imaging devices and computers, which not only enable instant communication across various modules of a production system but also aid in intelligent manufacturing management. In this paper, we introduce MODERN, a deep learning framework for quality monitoring and fault isolation, which integrates these enhanced capabilities into the practice of industrial quality control. Using the architecture of an inception residual neural network, we develop a control chart that monitors the likelihood of a product containing defects. We also propose a faulty region estimator that identifies the defective area using transfer learning. To extend our framework to cases where there are not sufficient training data, we suggest a transfer monitoring technique that requires only a small sample size and a hypothesis testing approach for quantitatively assessing the applicability of our method. Theoretically, we establish the minimax optimal convergence rate for both our defect likelihood estimation and fault diagnosis. Our results lead to a seemingly counter-intuitive managerial implication - it may not always be in a manufacturer's best interests to keep upgrading its monitoring equipment regardless of the cost. Empirically, we demonstrate the superior performance of our method in comparison with a state-of-the-art approach using both simulated experiments and real data.

A Conceptual Framework for Enhancing Workforce Readiness for Smart Manufacturing in the AI Era

The convergence of artificial intelligence (AI), Industrial Internet of Things, cyber-physical systems, and advanced robotics is reshaping manufacturing faster than engineering curricula can adapt, widening the gap between the competencies required on the shop floor and those delivered by traditional engineering and technology education. This paper proposes a Workforce Readiness Level (WRL) framework, which adapts the Technology Readiness Level scale into nine progressive competency stages and a four-pillar rubric, digital and AI literacy, cyber-physical systems fluency, human-machine collaboration, and data-driven decision making, aggregated through a composite stage score and a cohort-level workforce-readiness index under a ``no-thin-pillar'' rule. The framework is instantiated at a university smart-manufacturing teaching laboratory and draws on 89 sponsored capstone projects delivered over four semesters, four of which are analyzed in depth. Four pillars jointly span the relevant ABET student outcomes. Across the highlighted cohorts the workforce-readiness index ranged from 5.2 to 6.4, and the no-thin-pillar rule was diagnostically informative in three of the four cases and the binding certification constraint in one, repeatedly surfacing cyber-physical and data-driven-decision gaps concealed behind strong analytics profiles; advancement to the highest stages was gated by industry-embedded experience rather than additional coursework. WRL offers educators, accreditation bodies, and regional workforce systems a common, evidence-based instrument for diagnosing and advancing workforce readiness; future work will calibrate pillar weights and test reliability and predictive validity.

A MARL Centered Reference Architecture for Large Language Model Augmentation in Smart Manufacturing

Modern manufacturing imposes six coupled demands on adaptive control: local decisions with global consequences, partial observability, nonstationarity, reflex speed response with long horizon effects, delayed and diffuse outcomes, and dynamics that resist explicit modeling. Cooperative multiagent reinforcement learning (MARL), posed as a Dec-POMDP under centralized training with decentralized execution, is a particularly natural formalism for these demands. This paper adopts a MARL centered scope and asks where large language models (LLMs) should augment, interface with, train, or, in the strongest competitive case, replace that coordination core. A taxonomy organizes the literature through four LLM attachment points: policy, reward design, communication between agents, and hierarchical planning. A conditional capability profile separates native mechanism, reported performance, formal guarantee, and engineering maturity, and a deployment readiness analysis identifies the evidence behind each role. These stages yield the principal contribution: a three layer MARL centered reference architecture, grounded in evidence, for semantic reasoning, adaptive cooperative control, and independently assured execution. The LLM-Augmented Dec-POMDP is a descriptive comparative notation for that architecture, recording four attachment choices without introducing a new decision process class or algorithm. Under the reviewed evidence, conventional MARL is better suited to frequent, structured, decentralized coordination after task specific training, whereas LLM components are promising for semantic interpretation, reward drafting, human interaction, and slower supervisory planning. Current LLM only manufacturing controllers do not yet establish equivalence for strict real time, decentralized, safety critical control; this conclusion is bounded by the available evidence and does not assert impossibility.