ContactGuard: Pre-Contact Execution Monitoring with Action-Conditioned Latent World Models

Contact-rich manipulation failures are often detected only after the robot has committed to contact. This is especially limiting in wrist-camera setups: close gripper--object views help observe contact, but a poor approach may already push, miss, slip, or disturb the object before conventional detectors react. We introduce \emph{ContactGuard}, a pre-contact execution monitor for chunked visuomotor policies. Given the policy's planned action chunk, ContactGuard predicts its short-horizon consequence in latent visual space and aborts if the predicted future latent indicates likely failure. Its latent world model is trained from unlabelled robot trajectories to predict compact multi-view visual embeddings under planned actions, avoiding pixel-level video prediction. A lightweight failure probe is then trained from a small labelled set of pre-contact clips. At deployment, ContactGuard anchors prediction before an imminent contact event, rolls the model forward under the policy's own actions, and verifies the predicted post-contact latent. Across real-world contact-rich manipulation tasks, ContactGuard predicts failure more accurately than direct and corrupted-action ablations, and transfers to live robot as a pre-contact abort signal without modifying the underlying policy.

PREFAIL: Identifying Precursors to Failures in Robotic Lift-and-Place Tasks to Improve Task Execution Performance

Non-prehensile manipulation enables flexible material handling with part carriers, but friction-based support makes high-speed motions failure-prone, while slower operation increases cycle time. Proactive failure prediction is therefore essential for efficient and reliable performance, yet existing approaches remain limited by key constraints, including sensitivity to dynamic actions and high dependence on known policy structures. Furthermore, existing methods and datasets lack a precise characterization of the latest intervention time, leaving it unclear whether a detected failure can still be prevented through timely intervention. In this paper, we investigate lift-and-place tasks for non-prehensile material handling manipulation and propose a more effective approach to predicting precursors to failures (PREFAIL) by analyzing the relative motion of target objects with respect to the carrier. We further introduce a dataset that precisely identifies the latest intervention time for risky manipulations, enabling rigorous evaluation of whether a failure prediction is actionable. We validate our approach on both simulation and real-world datasets. Our experimental results demonstrate that PREFAIL substantially improves both the accuracy and timeliness of responses to failure precursors.

Early Warning Signals for OpenVLA Failure under Visual Distribution Shift

Vision Language Action models combine perception, language grounding, and control in a single policy, but their failures are hard to diagnose once visual conditions shift. We test whether OpenVLA feedforward activations contain linearly decodable information about near term task failure in LIBERO manipulation rollouts. The policy is fixed throughout. We log internal activations during execution and fit lightweight monitors after the rollouts are collected. Occlusion is the main controlled stress test. It reduces OpenVLA success from $57\%$ to $17\%$ over $100$ episodes per condition. Under this shift, a logistic probe at layer 16 reaches AUROC $0.972$ and AUPRC $0.352$ for predicting failure within a $15$ step horizon. It outperforms both a mean difference direction and an action disagreement baseline. A sparse layer sweep finds uneven decodability across depth: layer 16 is strongest among the tested layers, layer 8 remains informative, and layer 10 is weaker. To check whether the monitor is just an occlusion detector, we also evaluate color shift and camera jitter without refitting. Color shift produces no failures in this setting, so it is a benign control rather than a failure benchmark. Camera jitter does induce failures, and the occlusion trained monitor remains above random. The result is deliberately limited: OpenVLA internal states contain failure relevant structure under controlled perceptual shift, but these experiments do not establish a causal mechanism, task held out generalization, or a deployable recovery system.

Tri-Info: Generalizable, Interpretable Failure Prediction for VLA Models via Information Theory

Vision-Language-Action (VLA) models are increasingly deployed across diverse tasks, yet they remain black boxes whose physical interactions can cause irreversible harm, making generalizable and interpretable failure detection essential. We observe that successful and failed rollouts carry systematically different information-theoretic signatures. Building on this, we formalize VLA control as a closed-loop information pipeline and derive the Triple Information-theoretic (Tri-Info) signals that capture whether actions remain diverse, temporally consistent, and coupled to state transitions. Across six VLA models and three benchmark environments, Tri-Info matches the strongest baselines in-domain. Moreover, Tri-Info transfers across architectures, environments, and the sim-to-real gap without retraining, reaching 83\% accuracy on real-world tasks where prior detectors collapse to chance. This establishes Tri-Info as a simple yet powerful method that not only detects failures with strong cross-domain generalization, but also delivers interpretable diagnostics of the underlying failure modes.