Early Failure Prediction from Near-Anomaly Detection: A Proactive Approach

Anomaly detection methods often have uncertain behavior with respect to samples near the distribution boundary, limiting their ability to anticipate future anomalies. This work introduces the concept of near-anomalies that, while not yet anomalous, lie close to the boundary and are likely to transition into anomalies in the near future. To address this, we propose an unsupervised method, named Christoffel-based ANomaly Anticipation for eaRly dIscovery (CANARI), which leverages the strong theoretical foundations of the Christoffel function to detect near-anomalies. The method is validated on industrial in-circuit testing data from printed circuit boards, with synthetically generated near-anomaly samples due to the lack of real-world data labeling. Experimental results show that CANARI outperforms the compared baselines that generally use a dual-threshold mechanism (one for anomalies and one for near-anomalies). It therefore provides a proactive solution for anticipating anomalies before they occur, offering a promising approach for resilience, predictive maintenance, and quality control.

General Value Functions for Remaining Useful Life and Failure-Mode Prediction

Remaining useful life (RUL) prediction and failure-mode classification are central tasks in predictive maintenance. Many data-driven pipelines use fixed-window supervised learning with complete terminal labels; such routes do not naturally encode the temporal recursion linking successive degradation-state predictions when observations are partial or unit identities are unavailable. We formulate prognostics as vector General Value Function (GVF) prediction on an absorbing degradation process, treating RUL and failure-mode probabilities as temporally consistent targets rather than independent window-level labels, and estimate them with a multi-step temporal-difference estimator, TD($n,λ$). Supporting theory identifies the Bellman fixed point of the vector GVFs, characterizes the linear projected-TD limit and its relation to complete-return Monte Carlo regression under realizability, and explains when bootstrapped TD targets are less variable than Monte Carlo returns. On an event-triggered multimode simulation and NASA C-MAPSS label-scarce stitch data, TD improves RUL and failure-mode prediction relative to a supervised same-backbone Monte Carlo control, especially under scarce complete labels. Practically, fragmented, identity-free degradation records can contribute local Bellman transitions instead of being discarded until complete run-to-failure labels are available.

Breaking the Homogeneity Assumption: Specialized Multi-Generator Adversarial Learning for Rare Failure Detection in Predictive Maintenance

Supervised learning models in the predictive maintenance field are regularly trained on highly imbalanced industrial datasets: machine failures occur rarely but have a disproportionate effect on operations. In addition to the clear class disparity, failure data are typically non-homogeneous, with different failure modes arising from distinct physical processes and exhibiting a multimodal distribution across minorities and classes. Traditional imbalance-management methods, e.g., undersampling, SMOTE-based interpolation, or cost-sensitive learning, typically assume that the minority population is homogeneous. This means their effectiveness is severely limited in the multifaceted conditions encountered in industrial practice. This paper determines the possibility of a failure-type-conscious generative augmentation program to improve the identification of infrequent failures in predictive maintenance systems. An experimental design that is leakage-safe is used to compare five imbalance-handling methods: cost-sensitive learning, random undersampling, SMOTE oversampling, single-generator GAN augmentation, and a specialized multi-generator GAN architecture that has independent generators that are asked to learn individual failure subtypes. Precision/Recall-oriented measures are used to quantify model performance; the main evaluation measure is the PR-AUC. Experiments conducted on the AI4I 2020 predictive maintenance dataset indicate that the proposed multi-generator GAN framework produces more realistic minority samples, yielding higher PR-AUC and recall scores compared to traditional resampling methods and individual-generator GAN augmentation.